Crimp to crimp

Fully automatic wire processing machines for the toughest requirements

Today’s wire processing is characterized by small batch sizes and just-in-time production. Converting machines from one application to the next has to be quick and easy. The Komax fully automatic wire processing machines are the perfect answer to meeting this need.

Wire termination, fluxing, tinning, seals and sleeve insertion or wire twisting: The Komax wire processing machines offer a variety of manufacturing processes.

Alpha 530

Reliable processing of wire cross sections ranging from 0.13 to 6 mm² Production of special and complex applications thanks to flexible machine configurations High productivity performance thanks to ultra-fast machine setup and operation Quick and highly efficient changing of cables, crimp tools, terminal rolls

Alpha 550

Robust and reliable processing of wire cross-sections from 0.13 to 6 mm², and on request up to 10 mm² (AWG 8) Produces special and complex applications thanks to flexible machine configuration Full range of unique quality options such as ACD, Q1250 scalable, CFA+ Equipped for future requirements

Alpha 565

Up to seven process modules Conductor cross sections from 0.13 – 6 mm² Cross sections up to 10 mm² possible on request Real-time data exchange of all quality and production data via Komax HMI

Alpha 560

Reliable processing of conductor cross sections of 2.5 to 16 mm² (AWG 14 – 6) with crimp terminals up to 55 mm (2.16 in.) in length For large seals with max. length 21 mm (0.83 in.) and max. Ø 18 mm (0.71 in.) Processing of wires up to 8 m in length (12 m on request)

Alpha 477

Fully automatic double crimping machine allows you to process two different wires simultaneously to produce your choice of double crimp or single wires. No conversion required when switching from double crimp to single wire production Networking possibilities with reliable WPCS and KomaxCAO

Gamma 450

New machine platform based on tried-and-tested Alpha technology Short replacement times for tools and terminals thanks to STC Komax HMI software with Green Button for error-free and efficient production Common-parts strategy with Alpha 530/550 reduces complexity and costs for spare parts

Gamma 255

Processing of a larger range of cross sections) Double side crimping or twisting, fluxing and tinning (even lead-free) Can handle double side crimped wires as short as 20mm Minimal footprint thanks to a compact design