Harness Manufacturing

The new generation of insertion machines – a quantum leap in fully automatic wire harness manufacturing

Fully automatic block loading and wire harness manufacturing will become increasingly important in the future. After all, the full automation of these processes, complete with integrated quality monitoring, is the only way to assure maximum quality and efficiency.

Zeta 620

Enormous time savings of up to 50% due to higher efficiency and accuracy Continuous data flow from ECAD or DLW to the machine Cost-efficient just-in-time production for batches of any size Automatic wire changer with up to 24 different wires Sequential processing of single-conductor wires, range 0.5 – 6 mm²

Zeta 630

Manufacturing time reduced by up to 50% End-to-end data flow from ECAD or DLW to the machine Automatic wire selector with up to 36 different cables Automated marking of cable with inkjet marking Large cross section range: 0.22 mm² to 6 mm²

Zeta 640 / 650

Manufacturing time reduced by up to 50% End-to-end data flow from ECAD or DLW to the machine Automatic wire selector with up to 36 different cables Up to 13 process modules Large cross section range: 0.22 mm² to 6 mm²

Omega 740 / 750

Minimized stock level of semi-finished products, optimized production process Reliable loading of miniaturized components Force monitoring of the entire loading process Optional ACD incision monitoring Unlimited number of applications

Omega 745 / 755

Minimized stock level of semi-finished products, optimized production process Reliable loading of miniaturized components Optional ACD incision monitoring Single-sided or double-sided loading with terminals of varying levels of complexity Omega 740/750: standard machine with loading on pallet carousel, quick and individual changeover Omega 745/755: individually constructed loading solution for special requirements