Quality Tools
Integrated quality solutions to meet the highest standards
Autonomous functions and the associated quality increase lead to higher requirements for products and their manufacturing processes. In order to meet these demands, human error influence has to be progressively reduced and replaced by machine-based control procedures. Supporting the zero-fault strategy and process optimization. Therefore, the main focus is on the 100% monitoring and error detection during running production. To complete the quality coverage there are several tools for individual product sampling (verification) available. Komax offers a comprehensive range of quality solutions for every need.
ACD Automatic Conductor Detector
Increase stripping quality Detect strip quality issues early in the process Fulfill increasing demands of the automotive industry for processing of copper and aluminum wires Determine blade incision depth and wayback fully automatically
Q1250 scalable
Fully automatically checks each individual crimp for the specified quality characteristics The module inspects 100% of the batch size and never tires The data is continuously recorded in the Komax HMI The operator’s influence is reduced as far as possible
Q1240 Strip monitoring
Fully automatic strip quality monitoring Visual capture during ongoing production Expanded inspection area to monitor large terminals and seals Integrated “Cut up bad part” function
MicroForce 70
Detects missing strands and insulation in the crimp Solidly built for a long service life Intuitive controls, uncomplicated software Short training time for new operators
MicroForce 80
A detailed analysis allows the crimping process to be optimized Documentation of each individual crimping force curve Article retention reduces changeover times Touchscreen for user-friendly operation
QpLite
Intuitive touch screen for simple operation Maximum operation safety through user profile management and function access control Ethernet data logging as a standard feature Automatic job report generation
MicroLab 10
Compact and complete mobile micrograph laboratory in a carry-case Short processing time and rapid creation of images Cutting up to contact diameter D=2.5 mm Visualization and evaluation
MicroLab 30
Creates micrograph up to contact diameter D= 10 mm (Optional: Supplementary lens 0.5× to depict measured objects > 8 mm) Fully automatic and independent of user Includes preparation, evaluation and documentation modules for complete on-site analysis Very short processing time (Approx. 30 seconds)
MicroLab 35
Creates micrograph up to Ø 3 mm Short throughput time of about 90 seconds for cutting and polishing Automatically adjusted feed for the cutting and polishing process Cycle time can be reduced when multiple samples are processed at the same time
MicroLab 55
Wet cutting and wet polishing processes for increasing the service life and for binding abraded material and dirt Sample can be aligned perpendicular to the cutting axis Processes cable up to terminal diameter Ø 30 mm (Optional: Supplementary lens to depict measured objects > 8mm) Short processing time of 3 – 5 minutes
Q1210
Easy operation, ergonomic handling for left-handed/right-handed operators Wide application range: small to heavy gauge Reproducible measurements thanks to the high degree of accuracy Reliable operation due to sensor-controlled clamping protection function
MicroPull 10
Single measurement according to specifications Measurement series according to specifications Easy report generation No seperate calibration needed, verification with verification unit Q1210
Komax 341
Production to a high quality standard Direct transmission of the measured values to the basic machine Recording of all measured values Integrated LED illumination
Q1140 - spark tester
Increase in quality with no decrease in productivity Defective insulation automatically removed Even tiniest insulation errors reliably detected Completely integrated in the Komax fully automatic wire processing machines
Komax 345
Clear visualization of even the tiniest cable samples Image data saved with date and time stamp Integration in TopWin or own operations Komax 345
Clear visualization of even the tiniest cable samples Image data saved with date and time stamp Integration in TopWin or own operations
Crimp Module Analyzer
Usable on all Komax crimp modules (mci 7x1, mci 7x2, bt 7x2, C13x0) Measured results of stroke stability STSA in µm Functional test of the CFA system Simulator is checked to ensure it is operating correctly (internal plausibility test)
CFAlab
Quick CFA/CFA+ analysis because results are displayed in diagram form Improved understanding of crimp force analysis Reduced rejects in production Small investment for big benefits
CPA+
Compact, easy to operate Quick check on crimping machine performance without PC Storage of up to 8 x press analysis data without PC software